Repair Guide: How to Solve the Intermediate Shaft Bearing Failure on Your 1999 Porsche 911
Issue
The 1999 Porsche 911 vehicles are known for the potential failure of the intermediate shaft (IMS) bearing, which can cause severe engine damage if not addressed correctly. Although this problem is not as common as the usual wear and tear, it is critical to know how to fix it.
Tools Required
- IMS Retrofit Kit
- A Set of Metric Wrenches
- Engine Crane
- Hydraulic Floor Jack
- Screwdrivers
- LocTite 574
- Gasket Maker
Steps to Fix IMS Bearing Failure
1. Locate the IMS bearing
On a 1999 Porsche 911, the IMS bearing is located inside the engine, at the back of the crank case. Accessing it necessitates removal of the transmission and clutch assembly. Begin by disconnecting the battery.
2. Remove the transmission
Use your set of metric wrenches to remove the bolts holding the transmission assembly to the engine. You will need to use the engine crane to support the engine once the transmission assembly has been removed.
3. Remove the clutch assembly
Next, remove the clutch pressure plate and the clutch disc before the IMS cover can be reached.
4. Extracting the failed IMS
Use a suitable wrench to extract the failed IMS bearing. Be careful to not drop any debris into the engine, as this can cause severe damage. Use a vacuum to clean up any debris.
5. Install the new IMS Bearing
Apply a small amount of LocTite 574 to the outside of the new bearing, then install it carefully using the tools provided in your IMS Retrofit Kit. Make sure the bearing is seated properly in the engine case.
Key Points to Remember:
- Always clean the area thoroughly to prevent debris contamination.
- Use an engine crane to safely support the engine weight.
- Always replace the seal using gasket maker when reinstalling the clutch assembly.
Conclusion:
When done right, replacing the IMS bearing can restore your 1999 Porsche 911 to a stable running condition. It requires a significant amount of work, but you can save a considerable cost by doing it yourself. Remember to always double-check your work before putting everything back together.